Safe operating procedure for semi-automatic capsule filling machine

I. Purpose: To establish a safe operating procedure using a ××× semi-automatic capsule filling machine to enable the operator to operate correctly and safely.

Second, the scope of application: for the use of × × × semi-automatic capsule filling machine.

Third, the responsible person: production department, capsule class leader, capsule filling class operator.

Fourth, the program:

1 Check whether the equipment and its parts are intact, and disinfect according to the "Semi-automatic capsule filling machine disinfection procedure", select and install the required model of the infusion capsule assembly, the sowing capsule series, the ejector disc, the capsule tray and so on.

2 Open the air press and press to automatically adjust the position. The empty plate pressure is automatically adjusted between 0.5-0.7Mpa.

3 Start the main motor and the vacuum pump motor. When the vacuum gauge indicates 320, the capsule disk can be loaded, and the operating lever is toggled to start the balloon.

4 Adjust the pre-set of the balloon counter to the required value, and set the input selector switch to the “contact” position to automatically complete a single balloon operation. During the operation and pause, do not arbitrarily toggle the reset button on the counter to avoid damaging the internal parts.

5 After the pod is completed, turn the capsule tray by hand and turn it for 2-3 weeks to make the hollow capsule better separate in the capsule tray. Adjust the cock on the round handle of the vacuum filter to maintain the proper vacuum to make the capsule easy to separate. Not to rupture.

6 Press the control panel selector switch (SA2) to the “AUTO” position, lift or lower the powder pan shift lever to rotate the powder pan, and press the panel fill button (SB2) to turn the filling powder bucket to the appropriate position on the capsule tray.

7 Adjust the filling counter so that it can complete the empty filling. If the filling is not good, you can adjust the increase and decrease of the counter wheel to solve the problem. When filling, do not enter the movement range of the feed forward and backward to avoid bumping.

8 capsule locking: the upper and lower capsule discs are correctly aligned, so that the ejector discs all enter the hole of the capsule disc, the pedal is opened to open the air valve, the capsule is locked, and then the capsule is moved toward the ejector pin segment, and the capsule is pushed into the finished product. In the tank, it flows into the barrel.

9 Pay attention to the water level of the steam separator during operation. If it exceeds the height, it should be released in time.

10 In the event of an emergency during operation, immediately press the red emergency stop button (SB2). After troubleshooting, press the selector switch (KA3) to the “manual” position to reset the counter and then work again.

11 According to the "××× semi-automatic capsule filling machine cleaning procedure”, do a good job of cleaning and sanitation, and pay attention to prevent water from entering the buttons, circuits, relays and motors.

12 Repair and maintain the equipment according to the “××× semi-automatic capsule filling machine maintenance program”.

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